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The Revenue Hidden in Plain Sight

For snack manufacturers, nothing is more frustrating than seeing empty shelves where your products should be, or pallets of excess inventory gathering dust in a warehouse.  

Both scenarios translate into the same painful outcome: lost sales and missed revenue opportunities. Retailers lose confidence, competitors gain share, and your brand reputation suffers.

The truth is, in today's marketplace, on-shelf availability is revenue. Every time a consumer looks for your product and doesn't find it, that's money left behind. Conversely, you build loyalty and win growth every time you execute promotions seamlessly, anticipate demand shifts, and deliver the right product to the right shelf at the right time.

Smarter, adaptive supply chain planning is what makes that possible.

Why Traditional Planning Falls Short

Many companies still rely on legacy planning systems or manual spreadsheet-based processes that provide only a static snapshot of demand. These approaches can't keep up with the speed of retail promotions, shifts in consumer preferences, or unexpected supply disruptions.

The result?

  • Stockouts during promotions leave retailers frustrated and sales teams empty-handed.
  • Overproduction after demand peaks, tying up capital and filling warehouses with slow-moving goods.
  • Disconnected forecasting and execution, where sales and operations aren't aligned on priorities.

The stakes are especially high for snack brands. There's little margin for error with short product lifecycles, frequent innovation, and high consumer expectations.

Adaptive Planning: A Smarter Way Forward

Adaptive supply chain planning turns planning from a rigid process into a living system that continuously senses, learns, and adjusts. Think of it as shifting from driving with yesterday's map to navigating with real-time GPS.

For Sales, Operations, Manufacturing, and Logistics leaders, the value is clear:

  • Better forecasts: Adaptive models integrate demand signals from sales, promotions, and retail execution, improving accuracy at both the SKU and store level.
  • Higher fill rates: By anticipating demand variability, planners can position the proper inventory closer to the point of sale.
  • Fewer missed opportunities: Production schedules stay aligned with promotions, ensuring shelves stay stocked when it matters most.

Solutions like ketteQ's Adaptive Supply Chain Planning System bring this adaptive approach to life, using AI, advanced modeling, and automation to translate uncertainty into action. Instead of chasing problems after they happen, organizations can stay ahead, ready to capture every sale.

Aligning Sales, Operations, and Retail Execution

One of the biggest hurdles to revenue growth isn't demand itself; it's misalignment. Too often, sales pushes for promotion-driven growth while operations struggle to keep up.  

Adaptive planning bridges that gap.

Here's how:

  • Sales visibility: Sales leaders gain insight into how forecasts are tied directly to promotions and retail execution plans.
  • Operational confidence: Operations can trust that production and distribution decisions are backed by accurate, probabilistic models rather than "gut feel."
  • Shared accountability: Both sides work from a single version of the truth, driving collaboration rather than conflict.

When sales and operations are in sync, the entire retail ecosystem benefits from the factory floor to the store shelf.

Case in Point: Promotions Done Right

Consider a common scenario: launching a new flavor with a national retailer. In a traditional environment, planning is based on a single forecast number, often overly optimistic or too conservative. If demand surges, shelves go bare, and the promotion under delivers. If demand lags, excess inventory erodes margins.

With adaptive planning, you don't rely on a single guess. Instead, you model thousands of demand possibilities, weighing probabilities and outcomes. Production is scheduled with built-in flexibility, pre-positioned inventory, and replenishment is triggered dynamically.

The result? Higher promotion ROI, stronger retailer partnerships, and fewer costly surprises.

Why It Matters for Sales, Operations, Manufacturing, and Logistics Leaders

For senior snack industry leaders, the link between supply chain execution and top-line revenue is undeniable. More innovative planning doesn't just cut costs; it fuels growth.

  • For Sales leaders: It means avoiding the awkward conversation with retailers about why a promotion underperformed due to empty shelves. It means hitting targets and building stronger relationships.
  • For Operations Leaders: It means fewer fire drills, better asset utilization, and smoother execution across plants, warehouses, and transportation networks.

Ultimately, adaptive planning enables you to say "yes" more often to promotions, new product launches, and customer requests without overextending resources.

From Missed Sales to Captured Growth

Members of SNAC International know that this industry thrives on agility. Consumer preferences change quickly, competitors constantly innovate, and retail partners demand flawless execution. Legacy planning systems weren't built for this reality.

The companies that win are those that embrace more innovative planning.

  • Turning data into foresight.
  • Aligning production with promotions.
  • Anticipating variability instead of reacting to it.
  • Ensuring that every shelf is stocked, every time.

That's how you avoid leaving revenue on the table and start capturing the growth already within your reach. At ketteQ, we've seen how adaptive planning helps snack manufacturers do that, turning variability into opportunity, ensuring promotions run smoothly, stocking shelves, and meeting growth targets.

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About the author

Rick McDonald
Rick McDonald
Chairman of the EAB

Rick McDonald heads up his own company and also serves as a Board Member, Keynote Speaker and Trusted Advisor. Prior to this new chapter he was the Chief Supply Chain Officer for Clorox, a $7.1B+ global consumer packaged goods company. Rick has spent his entire career traversing the Supply Chain at FritoLay and Clorox. It is this experience that makes him a valuable advisor across a number of industry verticals. He was most recently named one of the Top 100 Supply Chain Leaders in 2024 by On Partners and by Alcott Global Partners.

Previously he was tapped as a Top 10 Chief Supply Chain Officer by LogisticsTech. And the Clorox Supply Chain was named a Supply Chain to Admire in 2023 by Supply Chain Insights. He is a member of the Advisory Board of the Georgia Tech Scheller College of Business and the Executive Advisory Boards of Cleo, ketteQ and PopCapacity.com. Rick holds a Bachelor of Science degree in Industrial Management from the Georgia Institute of Technology, where he played on Georgia Tech’s baseball team.

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